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European standard honeycomb ceramic packing, catalyst carrier and heat storage substrate
  • Brief introduce


    •       Our technical staffs provided technology and products to global suppliers of honeycomb ceramic of European and American multinational companies in China. The products are used to purify the gas in RTO, RCO installment, heat transfer and storage in industrial stove. They are used to collect and purify the gas and dust in the filtration and purification installment and they are also used to absorb and transfer as high efficiency packing and carrier in packing tower installment.
          There are three typical Geometric data:
                Honeycombs with 40X40 channels -- 150X150X300X(40X40)
                Honeycombs with 50X50 channels -- 150X150X300X(50X50)
                Honeycombs with 60X60 channels -- 150X150X300X(60X60)

    European standard honeycomb ceramic packing, catalyst carrier and heat storage substrate
    European standard honeycomb ceramic packing, catalyst carrier and heat storage substrate


  • Technical Parameter


    • Content
    (%)    		 Alumina Oxide porcelain Mullit porous Cordierite dense Cordierite porous Quartz porceiain
    SiO2 41-44 26-29 56-59 48-52 65-68
    Al2O3 50-53 67-70 24-27 34-37 25-30
    MgO ≤0.3 ≤0.3 7-8 8-9 ≤0.5
    K2O+Na2O+CaO ≤4 ≤1.9 ≤3 ≤1.3 ≤5
    Chemical data
    ----------------------------------------------------------------------------------------------------------------------------------------------------------------------

    Outside dimensions 150X150X300mm 5.9X5.9X11.81 in
    Channels 40X40=1600 40X40=1600
    Channel width 3.0mm 0.119 in
    Inner walls 0.7mm 0.028 in
    Spec. area 825m2/m3 251.4 ft2/ft3
    Void fraction 64% 64%
    Honeycombs with 40X40 channels Geometric data

    Item Alumina Oxide porcelain Cordierite dense Cordierite porous Mullit porous Quartz porceiain
    Density g/cm3 2.68 2.42 2.16 2.31 2.47
    lb/ft3 167.3 151.1 134.9 144.2 154.2
    Packing density kg/m3 965 871 778 832 889
    lb/ft3 60.2 54.4 48.6 51.9 55.5
    Heat expansion coeffcient 10-6K-1 6.2 3.5 3.4 6.2 4.8
    10-6℉-1 3.4 1.94 1.89 3.4 2.7
    Specific heat capacity J/kgk 992 942 1016 998 897
    BTU /lb℉ 0.237 0.221 0.243 0.238 0.214
    Heat conductivity W/mk 2.79 1.89 1.63 2.42 1.37
    BTU in/ft2 hr℉ 19.4 13.1 11.3 16.8 9.5
    Temperature change resistance max K 500 500 600 550 500
    max K℉ 900 900 1080 990 900
    Softening point ℃ 1500 1320 1400 1580 1380
    ℉ 2732 2408 2552 2876 2516
    Max service temperature ℃ 1400 1200 1300 1480 1280
    ℉ 2550 2228 2372 2698 2336
    Average heat capacity kWh/m3K 0.266 0.228 0.219 0.231 0.222
    BTU /lb℉ 14.3 12.0 11.8 12.4 11.9
    Open porosity % ≤5 ≤5 15-20 18-23 ≤5
    Acid resistance % 0.2 5.0 16.7 2.5 0.3
    Honeycombs with 40X40 channels Physical data
    ----------------------------------------------------------------------------------------------------------------------------------------------------------------------
    Outside dimensions 150X150X300mm 5.9X5.9X11.81 in
    Channels 50X50=2500 50X50=2500
    Channel width 2.27mm 0.089 in
    Inner walls 0.7mm 0.028 in
    Spec. area 1009m2/m3 294.3 ft2/ft3
    Void fraction 57% 57%
    Honeycombs with 50X50 channels Geometric data

    Item Alumina Oxide porcelain Cordierite dense Cordierite porous Mullit porous Quartz porceiain
    Density g/cm3 2.68 2.42 2.16 2.31 2.47
    lb/ft3 167.3 151.1 134.9 144.2 154.2
    Packing density kg/m3 991.6 895.4 799.2 854.7 913.9
    lb/ft3 61.9 55.9 49.9 53.4 57.1
    Heat expansion coeffcient 10-6K-1 6.2 3.5 3.4 6.2 4.8
    10-6℉-1 3.4 1.94 1.89 3.4 2.7
    Specific heat capacity J/kgk 992 942 1016 998 897
    BTU /lb℉ 0.237 0.221 0.243 0.238 0.214
    Heat conductivity W/mk 2.79 1.89 1.63 2.42 1.37
    BTU in/ft2 hr℉ 19.4 13.1 11.3 16.8 9.5
    Temperature change resistance max K 500 500 600 550 500
    max K℉ 900 900 1080 990 900
    Softening point ℃ 1500 1320 1400 1580 1380
    ℉ 2732 2408 2552 2876 2516
    Max service temperature ℃ 1400 1200 1300 1480 1280
    ℉ 2550 2228 2372 2698 2336
    Average heat capacity kWh/m3K 0.273 0.234 0.226 0.237 0.228
    BTU /lb℉ 14.7 12.8 12.4 12.7 12.2
    Open porosity % ≤5 ≤5 15-20 18-23 ≤5
    Acid resistance % 0.2 5.0 16.7 2.5 0.3
    Honeycombs with 50X50 channels Physical data
    ----------------------------------------------------------------------------------------------------------------------------------------------------------------------
    Outside dimensions 150X150X300mm 5.9X5.9X11.81 in
    Channels 60X60=3600 60X60=3600
    Channel width 2.0mm 0.079 in
    Inner walls 0.45mm 0.018 in
    Spec. area 1310m2/m3 382 ft2/ft3
    Void fraction 64% 64%
    Honeycombs with 60X60 channels Geometric data

    Item Cordierite dense Cordierite porous
    Density g/cm3 2.42 2.16
    lb/ft3 151.1 134.9
    Packing density kg/m3 786.5 700.1
    lb/ft3 49.1 43.7
    Heat expansion coeffcient 10-6K-1 3.5 3.4
    10-6℉-1 1.94 1.89
    Specific heat capacity J/kgk 942 1016
    BTU /lb℉ 0.221 0.243
    Heat conductivity W/mk 1.89 1.63
    BTU in/ft2 hr℉ 13.1 11.3
    Temperature change resistance max K 500 600
    max K℉ 900 1080
    Softening point ℃ 1320 1400
    ℉ 2408 2552
    Max service temperature ℃ 1200 1300
    ℉ 2278 2372
    Average heat capacity kWh/m3K 0.206 0.198
    BTU /lb℉ 10.9 10.6
    Open porosity % ≤5 15-20
    Acid resistance % 5.0 15.0
    Honeycombs with 60X60 channels Physical data
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Honeycomb ceramic heat storage substrate
  • Brief introduce


    •       High Temperature Air Combustion Technology (HTAC) have dual effects on energy saving and environment protection. Comparing with the conventional combustion technology, HTAC will save approximately 20-50% fuels, decrease the oxidation and Ignition Loss by 20%, reduce NOx emissions by 40% and bring up the production output >20%. As a key component of HTAC, honeycomb heat storage substrates have the following features: large unit heat transfer surface, high heat conductivity, low pressure drop, low heat penetration depth and high thermal efficiency. Moreover, channel shapes are available in: square channel, round channel and hexagonal channel. Face shapes are also available in: plane face, inclined face, single groove channel face, double groove channel face. The technicians from our company innovatively manufacture the honeycomb heat storage substrate, baffle brick and ball by synthesizing chromium corundum and high purity mullite using >2000℃ high temperature electro-cast. We are the first company apply this manufacturing method in China. The synthetic material have the following features: high temperature resistance, high softening point, excellent de-slagging ability, outstanding thermal stability, fast heat conductivity, high density and high heat capacity. By applying the new synthetic material, our products dramatically lower down the plugging, fusing, slagging, cracking, powdering and spalling phenomenon. The service life of our products is equivalent to international famous brand. Furthermore, when the temperature reach 600℃, the catalyst on the substrates can boost a catalytic combustion on the compound of CO, HC from the smoke. This method is wide spreading to increase the surplus heat recovery and minimize the waste gas emissions.

    ceramic honeycomb heat storage substrate Hexagon channel honeycomb heat storage substrate square
    Hexagon channel series
    		 Square channel series
    honeycomb heat storage substrate round channel
    Round & sector shaped series
    		 Round channel series
    honeycomb heat storage substrate high property honeycomb heat storage substrate Chromium corundum mullite series
    High property anti-residue series
    		 Chromium corundum mullite series



  • Technical Parameter


    • LXWXH(mm) Channel Quantity Channels Width Wall Thickness
    mm    		 Side Wall Thickness mm Specific Surface Area m2/m3 Void
    %    		 Section Shape
    200X100X100 20X9 Φ8.5
    Round channel    		 2.3 2.5 280 51 Plane

    Incline

    Single-sloted

    Double-sloted
    150X100X100 36X24 3X3
    Square channel    		 1.1 1.2 734 52
    150X100X100 35X20 Φ4
    Hexagon channel    		 1.0 1.2 687 65
    150X100X100 10X6 Φ12
    Hexagon channel    		 4.0 4.0 210 50
    150X100X100 35X20 Φ3.5
    Hexagon channel    		 1.5 1.5 570 50
    150X100X100 17X13 Φ7.5
    Round channel    		 1.2 1.3 366 57
    150X100X100 33X19 Φ4
    Round channel    		 1.0 1.3 568 53
    150X100X100 15X9 Φ8.5
    Round channel    		 2.3 2.5 280 51
    150X100X100 38X22 Φ3.6
    Hexagon channel    		 0.9 1.2 696 63
    150X100X100 42X28 2.6X2.6
    Square channel    		 1.0 1.1 815 53
    100X100X100 7X6 Φ12
    Hexagon channel    		 4.0 4.0 224 52
    100X100X100 31X31 2.65X2.65
    Square channel    		 0.55 0.7 1065 67
    100X100X100 24X24 3X3
    Square channel    		 1.1 1.2 741 52
    100X100X100 23X20 Φ4
    Hexagon channel    		 1.0 1.2 608 64
    100X100X100 10X9 Φ8.5
    Round channel    		 2.3 2.5 280 51
    Honeycomb ceramic heat storage substrate specification

    Item Cordierite Mullite-
    Cordierite synthesis    		 Mullite Alumina mullite Chromium corundum
    mullite    		 Zirconium mullite
    Capacity
    (g/cm3)    		 0.6-0.8 0.6-0.9 0.7-1.0 0.8-1.1 0.9-1.15 0.9-1.15
    Hot coeffcient of expansion
    (20-1000℃)(X10-6·℃-1)    		 1.8-2.3 4-5 5-6 5-6.5 5-6.5 5-6
    Specific heat capacity
    (J·(g·k)-1)    		 ≥0.85 ≥0.90 ≥1.0 ≥1.10 ≥1.15 ≥1.15
    Thermal conductivity
    (1000℃)(w·(m·k)-1)    		 ≥1.0 ≥1.10 ≥1.2 ≥1.20 ≥1.30 ≥1.30
    softening temperature
    (℃)    		 1390 1500 1790 1790 1810 1810
    Max service temperature
    (℃)    		 1250 1380 1450 1500 1550 1550
    Compression strength of axis A
    (MPa)    		 ≥25 ≥30 ≥35 ≥40 ≥40 ≥40
    Compression strength of axis B
    (MPa)    		 ＞8 ＞10 ＞15 ＞15 ＞15 ＞15
    Honeycomb ceramic heat storage substrate physical performance

    Item Cordierite Mullite-Cordierite synthesis Mullite Alumina mullite Chromium corundum mullite Zirconium mullite
    SiO2 48-52 45-50 35-38 25-30 23-28 23-28
    Al2O3 33-36 40-50 58-62 65-70 65-70 65-70
    MgO 12-15 6-9 ≤0.5 ≤0.5 ≤0.5 ≤0.5
    Fe2O3 ＜1.0 ＜1.0 ＜1.0 ＜1.0 ＜1.0 ＜1.0
    K2O+Na2O+CaO ＜1.2 ＜1.2 ＜1.2 ＜1.2 ＜1.2 ＜1.2
    Honeycomb ceramic heat storage substrate chemical composition
    *SiC based material is available upon request
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Baffle brick
  • Brief introduce


    •       Besides mullite, corundum mullite, electro cast corundum baffle bricks; we are also capable of manufacturing excellent de-slagging, heat flushing resistance chromium corundum mullite, zirconium corundum mullite baffle bricks.

    Baffle brick Baffle brick
    Mullite & Alumina mullite & Capacitance corundum Chromium corundum mullite & Zirconium corundum mullite



  • Technical Parameter


    • Item DBZ-60
    Alumina mullite    		 DBZ-70
    Alumina mullite    		 DBZ-75
    Alumina mullite    		 DBZ-80
    capacitance corundum    		 DBZ-85
    capacitance corundum
    Chemical composition (%) Al2O3≥ 60 70 75 80 85
    Bulk density
    (g/cm3)    		 1500℃X3h≥ 2.5 2.5 2.55 2.6 2.65
    Compression strength (MPa) 1500℃X3h≥ 70 80 90 100 110
    Modulus of rupture (MPa) 1500℃X3h≥ 8.0 8.5 9.5 11 12
    Permanent linear change(%) 1500℃X3h≯ ±0.6 ±0.5 ±0.4 ±0.3 ±0.2
    Max, service temperature (℃) 1450 1500 1550 1600 1650
    Baffle brick specification
    *The physical and chemical specification of chromium corundum and zirconium corundum are basically the same as up mentioned data, the outside dimension is upon your request.
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Heat storage ball
  • Brief introduce


    •       Our company designs and produces heat storage balls made of high alumina, alumina mullite, chromium corundum mullite with dia11-22mm. Chromium corundum mullite heat storage balls have specially good residue resistance, quick heat transfer, large capacity and heat storage capacity. These features overcome the following disadvantages of common heat storage balls: easy to form slag and easy to pulverize. Therefore, their energy-saving effect and life-span are greatly increased and they are very popular to customers.

    Heat storage ball for RTO
    Heat storage ball



  • Technical Parameter


    • Item Q65/70
    High alumina    		 QM70
    Alumina mullite    		 QCr-70
    Chromium corundum mullite    		 QZr-70
    Alumina mullite
    Al2O3 (%) ≥65/70 ≥70 ≥70 ≥70
    Density (g·cm-3) ≥2.4 ≥2.5 ≥2.6 ≥2.6
    Capacity weight (kg·m-3) 1500-1700 1450-1650 1550-1800 1550-1800
    Specific surface area
    (m2·m-3)    		 120-160①,105-120②,95-105③，80-95④,
    ①Φ11-13mm;②Φ14-16mm;③Φ17-19mm;④Φ20-22mm
    Heat expansion coefficient
    (X10-6/℃)(20-1000℃)    		 ≤6.5 ≤5.5 ≤6.5 ≤6.5
    Specific heat capacity
    (J(kg·k)-1)    		 ≥1.05 ≥1.0 ≥1.05 ≥1.05
    Thermal conductivity
    (1000℃)/(w·(m·k)-1)    		 ≥1.5 ≥1.6 ≥1.7 ≥1.7
    Water spalling resistance
    1100℃-20℃    		 ≥25 ≥30 ≥30 ≥35
    Max service temperature (℃) 150 1600 1600 1600
    Heat storage ball physical and chemical performance parameter
    *Special attention: the working temperature of the up mentioned three products should be 100℃~200℃ lower than its max service temperature.
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Honeycomb ceramic filter plate
  • Brief introduce


    •       As to the problems caused by using direct-path filter in casting industry in and out of China,our company adopts special ingredient and technology and produces the filter from the aspects of improving the spalling resistance, thermal stability, void fraction and enlarging the surface area. The performance indexes of the products reach or surpass the level of that of overseas. The filter plate can filtrate and absorb the small impurity in molten metal in a maximum degree, so that on the one hand, the air bubbles are forbidden in; on the other hand, the molten metal are changed from turbulent flow to laminar flow and become homogenized. Furthermore, the filters are able to filtrate the impurities and the relevant chemical reaction will be finished by daubing on several kinds of catalyst, so the quality of the casting are improved. Many European and American companies have authorized this kind of product.

    Honeycomb ceramic filter plate
    Honeycomb ceramic filter plate



  • Technical Parameter


    • Item Al2O3
    (%)    		 Shape of
    channel    		 Quatity
    channel/inch2    		 Pore
    (μm)    		 The hot coeffcient
    of expansion (X10-6/℃)    		 Soften
    temperature (℃)    		 Compression
    resistance strength (MPa)    		 Application
    Cordierite 35-37 Round/Square 60-400 2-3 ≤1.8 1380 ≥12 Used to Aluminum Alloy casting
    Mullite cordierite synthesis 40-50 Round/Square 60-400 2-3 ≤3 1500 ≥15 Used to nodular graphite and
    grey cast iron casting
    Aluminum Alloy casting
    Mullite 50-60 Round/Square 60-400 2-3 ≤5.0 1550 ≥15
    Corundum Mullite 68-73 Round/Square 60-400 2-3 ≤5.5 1700 ≥15
    Zirconium Mullite 68-73 Round/Square 60-400 2-3 ≤5 1700 ≥15 Used to stainless steel casting
    The specification can be provided by customers and also can be designed by our company, according to customers' requirement.
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Catalyst and its carrier for air purification
  • Brief introduce


    •       Relying on technic support of the authorities of catalyst in China, our company has developed catalyst and its carrier for air purification like poisonous, deleterious and effluvial gas and the carrier in the field of industry and daily life usage. Among them, titanium dioxide, zeolite catalyst and honeycomb carriers have been exported. The technology, craft and application of the products have been in the first level in China.

    Catalyst and its carrier for air purification
    Catalyst and its carrier for air purification



  • Technical Parameter


    • Item Cordierte Stone ware Titanium dioxide
    Heat expansion Coefficient (X10-6/℃) ≤1.8 ≤7.0 ≤5.0
    Water Absorption (%) 22-35 -- 26-32
    Pore Volume (cm3/g) ≥0.17 -- ≥2.0
    Max service temperature (℃) 1250 1100 900
    Compression Strength (Mpa) Axis A ≥12 15.0 ≥9.0
    AxisB ≥1.5 4.0 ≥1.0
    Specification Sectional Dimension(mm)：150X150、100X100、50X50、49X49
    Length(mm)：20-300
    Quatity of channels：15X15、20X20、25X25、40X40、50X50、100channels/inch2、200channels/inch2、300channels/inch2、400channels/inch2
    Remark: The adsorption catalyst include titanium dioxide, zeolite etc. The specification can be provided by customers and also can be designed by our company, according to customers' requirement.
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Honeycomb ceramic for electro heat equipment
  • Brief introduce


    •       Honeycomb ceramic for electro heat equipment developed by company has replaced the import product and adopted by many companies in and out of China. There are many kinds of shape of channel and specification like dia35mm, 37mm, 42mm, 90mm, etc.

    Honeycomb ceramic for electro heat equipment
    Honeycomb ceramic for electro heat equipment
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Honeycomb ceramic for the purification of polluted water and waste water
  • Brief introduce


    •       Honeycomb ceramics provided to many waste water treatment research institution and enterprise have been in experiment.

    Honeycomb ceramic for the purification of polluted water and waste water
    Honeycomb ceramic for the purification of polluted water and waste water
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Catalyst carrier for automobile and motorcycle waste gas purification
  • Brief introduce


    •        As to the specification, physical and chemical property of the products,please refer to China trade standard XB/T505-2003 for reference.

    Catalyst carrier for automobile and motorcycle waste gas purification
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Infrared Ceramic Tile (GICT)
  • Brief introduction


    •       GUIDE Infrared Ceramic Tile is cordierite based ceramic heating element. It's widely used in gas radiant heaters and plays the most important part in those applications. The interlaced corrugated surface of the ceramic tile combined with honeycomb design basis provides a superb surface area and working burning surface. We have also adopted the best raw material and new formula to maximize the micro-porosity of the tile. With all these advantages, the oxygen mix completely with the gas, burning without flame, emitting high efficiency far infrared ray and radiant heat, saving up to 30%.
          Our ceramic engineer has designed a unique manufacturing machine, which enables us to control the shape and the hole diameter to an enhanced precision level. After test on the real oven, the ceramic tile can generate uniform and high efficiency infra-red burning.

    Infrared Ceramic Tile Infrared Ceramic Tile
    Infrared Ceramic Tile Infrared Ceramic Tile
    GICT_A GICT_B



  • Advantage


    • • Outstanding Strength
    • Uniform radiant burning
    • Excellent thermal shock resistance
    • Save up to 30~50% energy cost
    • Burn without flame, high burning efficiency, low noise
    • Reduce the harmful gas such as CO, NOx, etc more than 90%



  • Application


    • • Barbecue
    • Broilers
    • Convection Ovens
    • Deep Fat Fryers
    • Evaporators
    • Gas Ovens
    • Griddles
    • Greenhouse CO2    		 • Gyro Cookers
    • Pizza Ovens
    • Pressure Fryers
    • Process
    • Ranges
    • Rotisserie Ovens
    • Space Heaters
    • Sear Cookers



  • Technical Parameter


    • SiO2 Al2O3 CaO MgO Fe2O3 Other
    46.1~47.3 35.9~37.4 0.5~0.7 13.4~13.7 0.3~1.1 2.5~4.0
    Chemical data


    Item Unit Data
    Bulk Density g/cm3 0.92-1.1
    Hole diameter mm 1.1~1.4
    Wall thickness mm 0.5~0.7
    Water Absorption % >50
    Thermal expansion co-efficiency 10-6/k-1 1.8~2.2
    Softening point ℃ >1370
    Compression strength MPa >10
    Working temperature ℃ 1000
    Thermal resistance No cracking from 1000-20℃
    Physical Data
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